FC09 2+5 Pin (40A~60A)

FC09 Floating Series Battery Panel Connector. Direct plug-in type with a 2+5 pin configuration. Rated current: 40A–60A; rated voltage: 72V DC.

Advantages
● Male floating design
● IPXXB female-side protection
● 180° blind-mating
● Male overmolded & waterproof rear
● RoHS & REACH compliant

Specifications Challenges Positioning Features Applications Cases FAQ Related

Specifications

Rated Voltage: 72V DC
Rated Current: 40A+5A
Withstand Voltage: 1,500V AC
Insulation Resistance: 100MΩ at DC 500V
IP Rating: IPX5 Mated, IPX7 Panel Side
OperatingTemperature: -40°C to 105°C
Salt Spray: 5% Nacl, 48H
Mating Cycle: 5,000 Cycles
Wire Gauge: Power 10AWG/Max, Signal 20AWG/Max
Wire Processing: Crimp (Power), Solder (Signal)
Flammability Rating: UL94V-0

Challenges

In shared mobility and battery swapping applications, connectors must withstand frequent mating cycles while ensuring smooth connections between vehicles, batteries, and swapping stations, often in harsh outdoor environments. Conventional connectors typically suffer from limited lifespan, difficult alignment, and insufficient protection, making it challenging to achieve both high efficiency and reliability. The Chogori FC09 floating connector series effectively addresses these challenges.

Positioning

FC09 floating series battery connector features a 2+5 pin configuration with a current rating of 40A–60A. Designed for high-frequency mating applications, it supports reversible insertion and delivers over 5,000 mating cycles. It enables integrated power and signal transmission between the vehicle and battery, making it ideal for battery swapping and shared mobility scenarios.

Features

• Floating Structure Design: Floating male interface compensates for misalignment, enhances vibration resistance, and supports up to 5,000 mating cycles.
• Reversible Blind Mating: No alignment required, enabling quick and efficient plug-in operation.
• All-Weather Reliability: Operating temperature from -40°C to 105°C; protection up to IPX7 (battery side), IPX6 (vehicle side, optional), IPX5 (mating side, optional) .
• Push-Pull Mating: Direct plug-and-play without locking or unlocking actions, ideal for high-frequency use.

Applications

The FC09 is suitable for both consumer (ToC) daily charging/discharging and commercial (ToB) shared battery swapping and robotic battery swapping systems. It serves global markets including China, North America, East Asia, Southeast Asia, Africa, and South America, providing a high-power, safe, and reliable connection solution for the rapidly growing e-mobility industry.


Cases

FAQ

Q

Which Chogori connectors are suitable for architectural lighting applications?

A
For architectural lighting applications, connectors need to provide long-term outdoor durability, corrosion resistance, and reliable protection against water and dust. Chogori offers a range of suitable connector solutions, including:

Mini Series: 8-pin (8A)
Standard Series: 2–4 pin (10A)
Standard Series: 2+4 / 2+6 pin (10A + 2A / 5A + 2A)
Middle Series: 2–5 pin (10–20A)
Middle Series: 3+5 pin (15A + 2A)

These connectors feature weather-resistant housing materials and reliable sealing structures to withstand challenging outdoor conditions such as temperature fluctuations, rain, and UV exposure.

Their multi-pin integrated designs can handle multiple power and control signal circuits, simplifying wiring while improving overall system reliability. They are well suited for applications such as building facade lighting, architectural contour lighting, and landscape lighting projects.
Q

Which Chogori connectors are suitable for LED display applications?

A
Chogori offers a range of connector solutions suitable for LED display applications, where stable signal transmission, multi-pin integration, and quick mating are critical.

Recommended options include the Standard Series 8-pin (5A), Middle Series 2–3 pin (20A), Large Series 3+9 pin (20A + 5A), Large Series 2+13 pin (20A + 5A), and CAC3 Series (20A).

The hybrid multi-pin designs can support both power delivery and signal transmission in a single connector, helping ensure stable and synchronized display performance. Their modular design also enables fast installation and maintenance, making them well suited for the dense cabling requirements of indoor and outdoor LED displays, including stage rental screens and outdoor advertising displays.
Q

Which Chogori connectors are suitable for plant lighting applications?

A
Plant lighting applications place high demands on connectors in terms of water and dust protection, long-term reliability, and current-carrying capacity. Chogori offers several connector series suitable for these applications.

Recommended options include the Standard Series 2–3 pin (10A), Middle Series 2–3 pin (20A), and Large Series 2–3 pin (20A).

Designed for demanding and humid environments, these connectors provide reliable IP protection against moisture, water mist, and other harsh conditions. They are well suited for the power supply and control requirements of plant grow lights, with applications in greenhouses, vertical farms, and other controlled-environment agriculture systems.
Q

What IP protection ratings are available for Chogori's connectors?

A
Chogori connectors are available with a range of IP protection ratings to suit different operating environments.

Common waterproof ratings include IPX5, IPX6, and IPX7, providing protection against water jets and temporary immersion. For combined water and dust protection, available ratings include IP65, IP66, IP67, IP68, and IP69K, making them suitable for demanding environments such as outdoor industrial applications, vehicles, high-humidity and dusty conditions, and high-pressure cleaning.

Customers can select the appropriate IP-rated connector based on their specific application and environmental requirements.
Q

Are Chogori's connectors compliant with RoHS and REACH environmental standards?

A
Most Chogori products are fully compliant with the EU RoHS and REACH environmental requirements. We have established a comprehensive environmental compliance system covering raw material selection, production process control, and finished-product testing to ensure that restricted hazardous substances are properly controlled.

Compliance may vary depending on the product series and specific version. If you require compliance documentation or detailed test reports for a specific product, please contact our sales team for official documentation.

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