Bourbon80 3+6 Pin (90A+5A)

The Bourbon80 3+6 is a hybrid power and signal connector designed for the motor end of high-power three-phase platforms. Each power contact is rated at 90A, with a rated operating voltage of 300V AC. Provide electrical connections for charging and discharging of electric motorcycles.

Advantages
● Rotary push-pull locking for smooth insertion
● Ergonomic locking ring for easy operation
● IPXXB touch protection rating
● Audible click confirmation upon locking
● RoHS & REACH compliant

Specifications Challenges Positioning Features Applications FAQ Related

Specifications


Challenges

High-power three-phase motor platforms—including electric motorcycles, electric lawn mowers, electric ATVs, and electric off-road vehicles—require connections for both three-phase power and signal feedback, such as encoder signals, at the motor end. Using separate connectors for power and signals increases the number of interfaces and complicates wiring. Meanwhile, elevated temperatures around the motor place greater demands on connector current-carrying capacity, temperature resistance, and protection.

Positioning

The Bourbon80 3+6 is a hybrid power and signal connector designed for the motor end of high-power three-phase platforms. It integrates three high-current power contacts and six signal contacts in one connector to connect the motor’s three-phase power lines and signal feedback lines. Each power contact is rated at 90A, with a rated operating voltage of 300V AC.

Features

Integrated 3 Power + 6 Signal Contacts
Power and signal contacts are integrated in one connector, providing a single connection for motor power lines and signal feedback lines, such as encoder signals, while simplifying interfaces and wiring.

90A per Contact, 300V AC Rated Operating Voltage
Each power contact is rated at 90A. The rated operating voltage is 300V AC, and the dielectric withstand voltage is 2,000V AC. Designed for high-power three-phase motor platforms. Wire size and operating conditions should be selected according to product specifications and system design.

Audible Locking Confirmation and Assisted Unmating
An audible click confirms that the plug and receptacle are fully locked. During unlocking, the rotary ejection mechanism helps push out the plug, reducing the effort required for manual removal. The easy-to-grip locking ring is suitable for operation while wearing gloves.

Temperature Ratings for Different Connector Components
The receptacle operates from -40°C to 125°C, while the plug operates from -40°C to 105°C. The mated connector should be used according to the specifications for the complete assembly and the actual installation conditions.

IP67 Protection and Durability
The mated connector achieves IP67 protection, and the receptacle provides single-sided IP67 protection. The receptacle also provides IPXXB protection against finger access to hazardous parts.

Applications

Designed for motor-end power and signal connections in high-power three-phase platforms, including electric motorcycles, electric lawn mowers, electric ATVs, and electric off-road vehicles.

FAQ

Q

What products does Chogori manufacture?

A
Founded in 2007, Chogori specializes in the R&D and manufacturing of high-reliability high-current connectors, signal connectors, and wiring harness systems, providing reliable connection solutions for power and signal transmission in demanding environments. The company has sales and service organizations in North America, Singapore, and Europe, as well as manufacturing facilities in Dongguan, China, and Thailand, with business operations covering multiple countries and regions worldwide.

As a National High-Tech Enterprise, Chogori has obtained international management system certifications including IATF 16949, ISO 9001, ISO 14001, and ISO 45001, and holds more than 300 patents, along with product certifications such as UL, CCC, TÜV, CE, and NMEA 2000. Supported by its forward quantitative design and R&D system, Chogori products are engineered to maintain stable and reliable performance under challenging conditions, including extreme temperatures, vibration, and high humidity.

Chogori has long served customers across diverse global markets and applications. Focusing on new energy, electrification, and high-reliability applications, the company provides comprehensive connection solutions covering joint development, rigorous validation, and global engineering support. At the same time, Chogori delivers stable performance, consistent quality, and efficient delivery for large-scale industrial applications. The company has become a strategic partner to numerous leading customers in lithium-battery-powered two- and three-wheelers, robotics, energy storage, new energy vehicles, marine electrification, electric gardening tools, renewable energy, smart IoT, LED lighting, and other industries.
Q

What kind of company is Chogori?

A
Chogori Technology was founded in 2007 and is a National High-Tech Enterprise in China. The company specializes in the R&D, manufacturing, and sales of electrical connectors and assemblies designed for harsh environments. Its main products include connectors and assemblies for outdoor electronic terminals, micro-mobility vehicles, and new energy vehicles.

Chogori products are widely used in outdoor electronic equipment such as outdoor lighting, smart water meters, vehicle communication systems, LED displays, and information and communication equipment; in micro-mobility applications including electric bicycles, electric motorcycles, and electric scooters; as well as in new energy vehicles.

As one of the early Chinese manufacturers specializing in connectors for harsh environments, Chogori has supplied connectors for lighting and stage equipment used in major events and projects, including the Olympic Games, World Expo, Asian Games, and Universiade. Its products are widely used in electric two-wheelers, new energy vehicles, LED lighting and displays, industrial automation, marine electronics, engineering and agricultural machinery, and renewable energy applications such as solar, wind, and bioenergy.

Chogori is headquartered in Shenzhen, with manufacturing facilities in Dongguan and Rayong, Thailand, and branches in Shanghai, Luoyang, Singapore, Germany, and North America.
Q

Can Chogori provide remote video support or send technical personnel for on-site assistance?

A

Chogori provides comprehensive pre-sales and after-sales technical support throughout the entire project lifecycle. We offer remote technical assistance via phone calls, video conferences, and other online channels. For large-scale projects or complex technical issues, professional engineers can be arranged for on-site support. 


Customers can contact us through multiple channels, including our website and technical support hotline, to receive timely assistance and effective solutions.

Q

Are Chogori connector samples provided free of charge? What is the process and lead time for requesting samples?

A
Chogori supports free sample requests for potential customers, subject to review by the sales or technical support team.

Process: Contact the sales team → Provide the required product model and specifications → Submit project or quotation information → Upon approval, the samples will be shipped.

The typical sample shipping lead time is 2–7 business days, depending on the model and sample availability.
Q

What is the minimum order quantity (MOQ)? Can small-batch orders be supported for initial trial production?

A

As a manufacturer with scalable production capabilities, Chogori can handle MOQ requirements flexibly based on the product series and customization needs. Most standard models support small trial-production batches, with samples available free of charge or for a nominal fee. 


For specially customized products, the minimum order quantity can be discussed based on specific requirements. We recommend contacting our sales team directly to coordinate the order quantity and production schedule.

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